Encapsulate a plastic moulding with fly leads in a 2 part resin.
Utilise existing wire processing capabilities and marry these to bespoke, automated mixing and dispensing equipment for the resin. Design and source project specific jigs and tooling. Incorporate a vision system into the existing continuity testing equipment to eliminate historic assembly issues.
Outcome 1 – Following successful demonstration and ‘run-at-rate’ trials, production launched on time and to specification.
Outcome 2 – The customer requested that we undertake a second similar project.
Outcome 3 – Manufacture of the plastic moulding was transferred to our parent company in India, securing a major, long term cost down for the customer.
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